Bolton Engineering Project Notes

 

Project Files


- Ambient Dashboard
- Bicycle Power Meter
- Faxview Handheld Fax Machine
- Force Feedback Joystick
- Force Feedback Joystick Controller
- Personal Relaxation Device
- CO-Smoke Detector
- PCI Motion Control Interface
- Phased Array Microphone
- Sports Medicine Testing and Rehabilitation Systems
- Production Test System for Zeo Personal Sleep Coach
- Obsolete Chip Replacement-Quadrature Encoder
- Mil Std Wide Input Range Multi-Phase Power Supply
- Acquisition Engine for Hand-held X-Ray Spectrometer
- RedXDefense iModule
- Dual Floating Point DSP and FPGA Board for Software Radio
- DVI Video Development Board
- Brushless DC Motor Driver Retrofit
- Dual Channel High Speed A/D Board for Software Radio- Fingerprint ID System
- 128 Line Phone Switch
- Wastewater Sludge Detector
- PCI 4DI Imaging System
- Lottery Ticket Vending Machine
- Molecular Characterization Detector
- Tera Ohm Meter
- Pharmaceutical Vending Machine
- Blackfin Stamplet Board
- Board Tester
- RF Power Amplifier Predistortion Engine
- Thermal Imaging Camera
- DSP-Based Software Radio
- Steganographic Audio Processor
- Canoe Controller for the Handicapped
- MIT Daedalus Aircraft
- Display Reader for the Blind
- Molecular Characterization Detector
- Micro Ohm Meter
- Tera Ohm Meter
- Lung Impedance Analyzer
- Personal Relaxation Device
- Pharmaceutical Vending Machine
- TCP/IP Engine
- Laser Diode Driver
- Laser System Speed Sensor
- Medical Image Processor
- Miniature USB Camera
- Sine Wave Generator
- Touch Panel and Display Interface
- BigDog Rough-Terrain Quadruped Robot Control Board
- Black-I Landshark Ground Vehicle Robot- Bi-Pedal Research Robot
- Force Feedback Joystick
- Force Feedback Joystick Controller
- Canoe Controller for the Handicapped
- LittleDog Robot
- PCI Motion Control Interface
- Dual Floating Point DSP and FPGA Board for Software Radio
- Acquisition Engine for Hand-held X-Ray Spectrometer
- TCP/IP Engine
- Thermal Imaging Camera
- Laser System Speed Sensor
- Medical Image Processor
- Phased Array Microphone
- RF Power Amplifier Predistortion Engine
- DSP-Based Software Radio
- Blackfin Stamplet Board

Miniature USB Camera

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Palomar Medical Technologies was developing a handheld cosmetic surgery laser and required a reliable PC-compatible camera that could fit in their space-constrained handpiece. The system had to work reliably in close proximity to a laser that was fired with over four-hundred Amps of current with nanosecond rise times. The fully working Camera design had to be ready for system integration in under four weeks.     

System Overview


Bolton Engineering Inc constructed the USB Camera using an Ovonics chipset and a VGA-size Ovonics CMOS imager. The design was implemented on an 8-layer board, and sensitive tracks were embedded between power planes. Components were carefully placed to ensure low-noise operation. The sensitive clock circuitry was placed on the board side furthest away from the laser. Empty space on the board outer layers was shielded with ground copper. All electronics was squeezed onto single 0.8” x 2.5” board. The Camera ran off the USB power rail using less than 100mA of current. The board worked the first time and required no rework.

Project Scope


Bolton Engineering wrote the specification, designed the schematics, obtained vendor quotes, designed the 8-layer circuit board, debugged the system, and delivered ten working prototypes.
   
Bolton Engineering, Inc. | 2 Connector Road | Andover, MA 01810
Tel: 978.474.0600