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Low-Cost Audio Micro Ohm Meter |
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Bolton
Engineering, Inc. was contracted by a local instrumentation
company to construct a low-cost Audio MicroOhm Meter to
be used in detecting circuit board short-circuits. Based
completely on inexpensive low-power “jelly bean”
CMOS ICs, this design ran for days and days off of a single
9V battery. The total material cost was well under $5. |
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Circuit Description
published with permission
The Audio Micro Ohm Meter uses synchronous detection to
measure low value resistances. The circuit provides a variable
frequency audio tone to indicate the resistance under test.
Such a tone is invaluable when troubleshooting shorted tracks
on multi-layer circuit boards.
Timer U4 generates a 9V 1KHz square wave carrier signal
that is injected into Rtest at J1. AC amplifier U2A amplifies
the signal. The sensitivity of the circuit may be adjusted
by potentiometer R16, which changes the AC amplifier gain
over a three to one range. The amplitude of the 1KHz waveform
at the output of U2A is proportional to the resistance of
the resistance under test, Rtest.
A synchronous detector formed by U1A, U1B, and U2C demodulates
the carrier signal. U1A and U1B are driven by out-of-phase
signals PHI and –PHI. Signals that are at the same
frequency as the PHI and –PHI drive signals are integrated,
and others (such as 50Hz or 60Hz) are rejected.
Timer U3 functions as a voltage-controlled oscillator that
converts the demodulated signal into a variable tone output.
U2B turns off the tone when the resistance exceeds several
ohms to conserve power.
A voltage output proportional to Rtest may be taken from
the output of U2C. Note that any track resistance between
the Rtest GND node and the U1 GND node will be included
as part of the measurement. If a calibrated output is desired,
U2C may be replaced by an instrumentation amplifier to eliminate
this common-mode resistance error and +V to U4 should be
regulated to make the carrier signal a constant amplitude
independent of power supply variations.
The circuit runs off of a single 9V battery and draws about
4mA when the tone is OFF and 10 to 20mA when the tone is
ON, depending on the type of speaker used. |
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