Bolton Engineering Project Notes

 

Project Files


- Ambient Dashboard
- Bicycle Power Meter
- Faxview Handheld Fax Machine
- Force Feedback Joystick
- Force Feedback Joystick Controller
- Personal Relaxation Device
- CO-Smoke Detector
- PCI Motion Control Interface
- Phased Array Microphone
- Sports Medicine Testing and Rehabilitation Systems
- Production Test System for Zeo Personal Sleep Coach
- Obsolete Chip Replacement-Quadrature Encoder
- Mil Std Wide Input Range Multi-Phase Power Supply
- Acquisition Engine for Hand-held X-Ray Spectrometer
- RedXDefense iModule
- Dual Floating Point DSP and FPGA Board for Software Radio
- DVI Video Development Board
- Brushless DC Motor Driver Retrofit
- Dual Channel High Speed A/D Board for Software Radio- Fingerprint ID System
- 128 Line Phone Switch
- Wastewater Sludge Detector
- PCI 4DI Imaging System
- Lottery Ticket Vending Machine
- Molecular Characterization Detector
- Tera Ohm Meter
- Pharmaceutical Vending Machine
- Blackfin Stamplet Board
- Board Tester
- RF Power Amplifier Predistortion Engine
- Thermal Imaging Camera
- DSP-Based Software Radio
- Steganographic Audio Processor
- Canoe Controller for the Handicapped
- MIT Daedalus Aircraft
- Display Reader for the Blind
- Molecular Characterization Detector
- Micro Ohm Meter
- Tera Ohm Meter
- Lung Impedance Analyzer
- Personal Relaxation Device
- Pharmaceutical Vending Machine
- TCP/IP Engine
- Laser Diode Driver
- Laser System Speed Sensor
- Medical Image Processor
- Miniature USB Camera
- Sine Wave Generator
- Touch Panel and Display Interface
- BigDog Rough-Terrain Quadruped Robot Control Board
- Black-I Landshark Ground Vehicle Robot- Bi-Pedal Research Robot
- Force Feedback Joystick
- Force Feedback Joystick Controller
- Canoe Controller for the Handicapped
- LittleDog Robot
- PCI Motion Control Interface
- Dual Floating Point DSP and FPGA Board for Software Radio
- Acquisition Engine for Hand-held X-Ray Spectrometer
- TCP/IP Engine
- Thermal Imaging Camera
- Laser System Speed Sensor
- Medical Image Processor
- Phased Array Microphone
- RF Power Amplifier Predistortion Engine
- DSP-Based Software Radio
- Blackfin Stamplet Board

Sports Medicine Testing and Rehabilitation Systems

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Computer Sports Medicine takes used Cybex Humac, Norm and Biodex Active Testing and Rehabilitation Systems and retrofits them with new electronics and new software. These systems present preprogrammed and custom isokinetic and isometric resistance profiles to patients and provide real-time quantitative data to rehabilitation professionals. The equipment is large, heavy and expensive. Upgrading existing systems saves rehab centers significantly over buying new systems, and provides many new operational and database features.      

Bolton Engineering designed the original retrofit electronics to work with Humac and Norm machines, and, several years later, designed add-on boards to allow the same electronics to operate with Biodex II and Biodex III systems. The original system boards were built in the late 1980’s and early 1990’s using discrete TTL and PAL logic. Each system had as many as 5 boards with a system total of more than 300 IC’s. Bolton Engineering studied the original documentation and reversed engineered the critical design sections. Most of the logic was placed in a medium-size FPGA (Field Programmable Logic Array). The final system fit on a single 6” x 10” circuit board with fewer than 50 ICs.

The retrofit electronics communicates via USB to a host PC running Windows. The system has two redundant processors that continuously check and cross-check each other. Redundant hardware interfaces are implemented to monitor critical encoder channels. Hardware safeties are designed to halt the system and disable the motor servo amplifier under power supply and processor fault conditions.

For additional information, see www.csmisolutions.com.

Project Scope


Bolton Engineering wrote the specification, designed the schematics and circuit board, developed a flexible FPGA-based I/O system, fabricated and debugged the hardware, and implemented the on-board control USB software and DSP software. Bolton Engineering also developed Windows driver software and created communication channel debug and demonstration software.

 
   
Bolton Engineering, Inc. | 2 Connector Road | Andover, MA 01810
Tel: 978.474.0600