Bolton Engineering Project Notes

 

Project Files


- Ambient Dashboard
- Bicycle Power Meter
- Faxview Handheld Fax Machine
- Force Feedback Joystick
- Force Feedback Joystick Controller
- Personal Relaxation Device
- CO-Smoke Detector
- PCI Motion Control Interface
- Phased Array Microphone
- Sports Medicine Testing and Rehabilitation Systems
- Production Test System for Zeo Personal Sleep Coach
- Obsolete Chip Replacement-Quadrature Encoder
- Mil Std Wide Input Range Multi-Phase Power Supply
- Acquisition Engine for Hand-held X-Ray Spectrometer
- RedXDefense iModule
- Dual Floating Point DSP and FPGA Board for Software Radio
- DVI Video Development Board
- Brushless DC Motor Driver Retrofit
- Dual Channel High Speed A/D Board for Software Radio- Fingerprint ID System
- 128 Line Phone Switch
- Wastewater Sludge Detector
- PCI 4DI Imaging System
- Lottery Ticket Vending Machine
- Molecular Characterization Detector
- Tera Ohm Meter
- Pharmaceutical Vending Machine
- Blackfin Stamplet Board
- Board Tester
- RF Power Amplifier Predistortion Engine
- Thermal Imaging Camera
- DSP-Based Software Radio
- Steganographic Audio Processor
- Canoe Controller for the Handicapped
- MIT Daedalus Aircraft
- Display Reader for the Blind
- Molecular Characterization Detector
- Micro Ohm Meter
- Tera Ohm Meter
- Lung Impedance Analyzer
- Personal Relaxation Device
- Pharmaceutical Vending Machine
- TCP/IP Engine
- Laser Diode Driver
- Laser System Speed Sensor
- Medical Image Processor
- Miniature USB Camera
- Sine Wave Generator
- Touch Panel and Display Interface
- BigDog Rough-Terrain Quadruped Robot Control Board
- Black-I Landshark Ground Vehicle Robot- Bi-Pedal Research Robot
- Force Feedback Joystick
- Force Feedback Joystick Controller
- Canoe Controller for the Handicapped
- LittleDog Robot
- PCI Motion Control Interface
- Dual Floating Point DSP and FPGA Board for Software Radio
- Acquisition Engine for Hand-held X-Ray Spectrometer
- TCP/IP Engine
- Thermal Imaging Camera
- Laser System Speed Sensor
- Medical Image Processor
- Phased Array Microphone
- RF Power Amplifier Predistortion Engine
- DSP-Based Software Radio
- Blackfin Stamplet Board

Brushless DC Motor Driver Retrofit for Hemostatis Testing System

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The client had been producing the Hemostatis Testing System for over ten years. It had acquired the product line from another firm and did not have in-house design staff to make changes to the design. The client had known that the brushless 3-Phase DC motor drive integrated circuit (UC3620) was no longer produced, but had been reluctant to make changes to the design as they were planning to replace the product with a completely new design. They were manufacturing a new run of equipment, but had run into difficulties finding chips. Production was stopped until the design could be patched to run with different brushless DC motor drivers.
     

System Overview


Bolton Engineering worked with the client to create a small add-in board that emulated the functionality of the original part. The design was complicated by there not being any integrated circuits that could perform the exact functions of the original chip. Several chips were required, and there was little space. The original client circuit board design was done in 2-layers and had significant ground noise. Several design iterations were required to work around these issues and get the design working perfectly

Project Scope


Bolton Engineering designed the schematics and circuit board, fabricated and debugged the hardware, and delivered ten prototypes. The work was done over an extremely aggressive schedule.

 
   
Bolton Engineering, Inc. | 2 Connector Road | Andover, MA 01810
Tel: 978.474.0600